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Pulp Screening System

Pressure Screens & Pulp Cleaning Systems — Turnkey Solution by Rajshree India

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Rajshree Group supplies complete Pulp Screening and Cleaning Systems for removing knots, shives, and contaminants from pulp slurry. Effective screening is essential for producing clean, defect-free paper.

Product Overview

Our systems include pressure screens, vibrating flat screens, centrifugal cleaners, and knot separators suitable for all pulp types.

Key Features

  • Coarse screen / knotter for primary knot removal
  • Fine pressure screen with slotted basket
  • Cascade screening for maximum fibre recovery
  • Centrifugal cleaner battery (forward/reverse)
  • Vibrating flat screen for final polishing
  • Reject thickener and pulper system
  • Automatic consistency dilution control
  • CIP (clean-in-place) capability

Applications

  • Kraft pulp cleaning
  • Recycled fibre cleaning
  • Mechanical pulp screening
  • Tissue stock preparation
  • Board making stock preparation

Our Turnkey Project Process

1
Consultation & Feasibility
We understand your requirements, site conditions, and budget to prepare a detailed feasibility report.
2
Engineering & Design
Complete process design, P&IDs, civil layout, electrical single lines, and equipment specifications.
3
Manufacturing & Supply
In-house and vendor-sourced equipment manufactured, quality-inspected, and dispatched on schedule.
4
Installation & Commissioning
Our engineers supervise erection, electrical, instrumentation, and commission the plant to design parameters.
5
Training & After-Sales Support
Hands-on operator training, performance guarantee trial, and ongoing technical support for the life of the plant.

Technical Specifications

Screen TypePressure / Vibratory / Centrifugal
Consistency0.5 – 4%
Slot Width0.10 – 0.45 mm
Capacity10 – 500 TPD
Reject Rate< 5%
Material316 SS / Duplex
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Tell us your capacity requirement and we'll send a detailed technical and commercial proposal within 48 hours.

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Contact Our Experts

📞+91 87996 27889 📞+1 (219) 256-9887 ✉️sales@rajshreeent.com
📍🏢 Head Office: 60, Swapnil-2 Industrial Park, Kuha, Ahmedabad - 382433, Gujarat, India |
📍 Branch Office: 1913 Gunbarrel Road, Suite 105 Chattanooga, TN 37421, USA |
📍 Branch Office: D7, Varsity Chateau, Uniport Road Aluu, Port Harcourt, Rivers State, Nigeria |

Why Choose Rajshree?

  • 20+ years industry experience
  • 22+ successful projects delivered
  • Serving India, Africa & Middle East
  • Complete turnkey — single point responsibility
  • After-sales support and spare parts
  • Competitive pricing and financing options

Pulp Screening: Removing Contaminants Before They Reach the Paper Machine

Unscreened pulp contains shives (uncooked fibre bundles), sand and grit, bark particles, and plastic debris — all of which cause paper breaks, wire and fabric damage, and visible defects in the finished paper. Pulp screening — the removal of these contaminants by passing the stock through precision-slotted or perforated screens — is a non-negotiable step between pulp production and paper machine approach flow. Rajshree Group's screening systems are engineered for maximum contaminant removal at minimum fibre loss and energy consumption.

Rajshree's screening systems use pressurised centrifugal screens with rotating foil elements that sweep the screen basket surface, creating pressure pulses that maintain open screen slots without fibre blinding. Slot widths are matched to the target paper grade: 0.15–0.20 mm for fine paper and tissue, 0.25–0.35 mm for kraft liner and board. The reject fraction (typically 2–5% of feed) is processed through a secondary and sometimes tertiary screen to minimise fibre loss before final reject disposal.

For recycled fibre mills, Rajshree's screening system design includes heavy contaminant removal (cleaners for sand and plastics), coarse drum screens for staples and clips, fine pressure screens for shive removal, and froth flotation deinking cells for newsprint recycling. The complexity of the recycled fibre cleaning system is directly proportional to the contamination level of the incoming waste paper grade — Rajshree sizes each section based on actual incoming fibre analysis.

🎯 Shive Removal Efficiency

Rajshree's two-stage screening systems (primary + secondary screen) achieve shive removal efficiency of 98–99.5% from kraft chemical pulp, and 95–98% from recycled fibre stock — consistently below 0.03% shive content in the screen accept flow, which is the typical paper machine approach flow quality requirement.

Frequently Asked Questions

Pulp screening removes shives (uncooked fibre bundles), bark particles, plastic contaminants, and oversized fibre clumps from pulp suspension. These contaminants cause visible defects (dark specks, holes) and paper machine breaks if not removed. Screening is essential for all paper grades, with finer screens required for premium writing and printing papers.
Rajshree supplies pressure screens with slotted or perforated screen baskets for coarse and fine screening, and centrifugal cleaners (hydrocyclones) for heavy particle removal (sand, grit, staples). Coarse screens use 0.3–0.6 mm slots; fine screens use 0.10–0.20 mm slots for premium grades. Rajshree also supplies deaeration equipment to remove air from the stock before the headbox.
Rajshree's pressure screening systems achieve shive removal efficiency of 90–98% for bleached chemical pulp, and 70–90% for recycled or mechanical pulp (which has higher shive content). Centrifugal cleaners achieve 85–95% removal of sand and grit above 50 micron. Multiple screening stages are used in series to achieve very high accept quality.
Yes. Rajshree designs complete screening systems including primary, secondary, and tertiary screening stages, reject pulper for reworking screenable rejects, and reject handling (conveyors, dumpsters) for non-pulpable rejects. The reject handling system is designed to maximise fibre recovery from the reject stream while efficiently removing true contaminants.
Yes. Rajshree manufactures replacement screen baskets, rotors, and wear parts for pressure screens of all makes. Our engineers can assess existing screening equipment and recommend optimised basket slot sizes, rotor tip profiles, and operating conditions to improve screening efficiency. We also supply complete screen bodies as retrofits for obsolete equipment.

Countries We Serve

Rajshree Group supplies and installs our Pulp Screening System — and complete pulp & paper mill machinery — for mills across India, Africa and the Middle East, with sea-freight delivery, on-site erection, commissioning and after-sales support in every market we serve.

IndiaNigeriaKenyaGhanaSouth AfricaEgyptTanzaniaUgandaSaudi ArabiaUAE

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