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Automation

Distributed Control Systems (DCS)

Paper Mill DCS & Process Automation — Turnkey Solution by Rajshree India

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Rajshree Group provides complete DCS (Distributed Control Systems) and process automation solutions for pulp and paper mills.

Product Overview

Our automation systems integrate all mill processes — from raw material handling to paper machine and utilities — into a single, centralised control platform, enabling real-time monitoring, control, and optimisation for maximum efficiency and product quality consistency.

Key Features

  • Process control loops (PID, cascade, ratio)
  • Advanced process control (APC) modules

Applications

  • Paper machine automation
  • Stock preparation control
  • Recovery island control
  • ETP monitoring and control
  • Utility and energy management

Our Turnkey Project Process

1
Consultation & Feasibility
We understand your requirements, site conditions, and budget to prepare a detailed feasibility report.
2
Engineering & Design
Complete process design, P&IDs, civil layout, electrical single lines, and equipment specifications.
3
Manufacturing & Supply
In-house and vendor-sourced equipment manufactured, quality-inspected, and dispatched on schedule.
4
Installation & Commissioning
Our engineers supervise erection, electrical, instrumentation, and commission the plant to design parameters.
5
Training & After-Sales Support
Hands-on operator training, performance guarantee trial, and ongoing technical support for the life of the plant.

Technical Specifications

SystemDCS / PLC / SCADA
I/O Points100 – 10,000+
RedundancyDual processor + dual network
HMIColour graphic operator stations
HistorianReal-time data logging
StandardIEC 61511 / ISA S88
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Tell us your capacity requirement and we'll send a detailed technical and commercial proposal within 48 hours.

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Contact Our Experts

📞+91 87996 27889 📞+1 (219) 256-9887 ✉️sales@rajshreeent.com
📍🏢 Head Office: 60, Swapnil-2 Industrial Park, Kuha, Ahmedabad - 382433, Gujarat, India |
📍 Branch Office: 1913 Gunbarrel Road, Suite 105 Chattanooga, TN 37421, USA |
📍 Branch Office: D7, Varsity Chateau, Uniport Road Aluu, Port Harcourt, Rivers State, Nigeria |

Why Choose Rajshree?

  • 20+ years industry experience
  • 22+ successful projects delivered
  • Serving India, Africa & Middle East
  • Complete turnkey — single point responsibility
  • After-sales support and spare parts
  • Competitive pricing and financing options

Why a Purpose-Built DCS Outperforms Generic SCADA for Pulp & Paper Mills

A pulp and paper mill is one of the most process-intensive manufacturing environments in the world — running 24×7 with hundreds of interlinked control loops spanning fibre preparation, cooking, washing, bleaching, paper machine headbox, press section, dryer section, and utilities. A generic industrial SCADA system can monitor this complexity, but a purpose-built DCS with pulp and paper process libraries actively optimises it. Rajshree Group's DCS solutions are designed specifically for this environment.

Our DCS platforms integrate stock consistency control, basis weight regulation, moisture profiling, steam pressure cascade management, and chemical dosing feedback loops — all with sub-second scan rates and hardwired safety interlocks for critical protection functions. Operators at the central control room see a unified process view from wood yard to finished reel, eliminating the information silos that cause production inconsistencies in manually operated or fragmented-control mills.

Rajshree also provisions remote access capability in our DCS systems, allowing Rajshree's process engineers in Ahmedabad to assist with troubleshooting and optimisation without requiring a site visit — particularly valued by our customers in Nigeria, Tanzania, Kenya, and the Middle East where local process engineering expertise may be limited.

🖥️ Integrated Mill-Wide Control

Rajshree's DCS architecture supports 500 to 5,000+ I/O points depending on mill size, with redundant controllers, redundant networks, and UPS-backed operator stations ensuring continuous control even during power disturbances. Our historian module retains 12 months of process data for trend analysis and regulatory compliance.

Frequently Asked Questions

Rajshree engineers have experience integrating and programming major DCS platforms including Honeywell Experion, ABB System 800xA, Siemens PCS7, Yokogawa CENTUM VP, and Emerson DeltaV, as well as PLC-based control using Siemens S7, Allen-Bradley ControlLogix, and Mitsubishi platforms. We recommend the platform based on client preference and local service availability.
Yes. Rajshree designs DCS integration with existing PLCs via Profibus, Modbus, or OPC-UA communication. Motor control centres (MCC) are interfaced through hardwired or fieldbus connections. Our team performs full I/O mapping, loop testing, and factory acceptance testing (FAT) before commissioning to ensure seamless integration with legacy equipment.
Rajshree implements industrial cybersecurity best practices: network segmentation between DCS and business networks, firewall protection, role-based user authentication, audit logging of all operator actions, and regular security patch management protocols. Remote access (for diagnostics) uses encrypted VPN connections with multi-factor authentication.
Yes. Rajshree's DCS implementations include real-time production dashboards showing throughput, chemical consumption, energy use, and downtime by equipment. Shift and daily reports are generated automatically. Optional integration with MES (Manufacturing Execution Systems) or SAP/ERP provides higher-level production management and cost tracking.
Rajshree provides comprehensive DCS operator training covering: system architecture and navigation, alarm management and response, loop tuning principles, startup and shutdown sequences, and emergency procedures. Training includes simulator exercises (where applicable) and a trained-operator competency assessment before handover of the system to the client.

Countries We Serve

Rajshree Group supplies and installs our Distributed Control Systems (DCS) — and complete pulp & paper mill machinery — for mills across India, Africa and the Middle East, with sea-freight delivery, on-site erection, commissioning and after-sales support in every market we serve.

IndiaNigeriaKenyaGhanaSouth AfricaEgyptTanzaniaUgandaSaudi ArabiaUAE

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