Serving India, Africa & Middle East since 2003
HomeAboutProductsOur ProcessProjectsGalleryBlogContact
Chemical Plants

Chlorine Dioxide (ClO₂) Plant

On-Site Chlorine Dioxide Generation Plants — Turnkey Solution by Rajshree India

Get a Free Quote 📞 Talk to an Expert
🔬
QUICK ANSWER

Rajshree Group designs and supplies complete Chlorine Dioxide (ClO₂) Generation Plants for paper mill bleaching. ClO₂ is the most effective and environmentally preferred bleaching chemical for achieving high pulp brightness without forming harmful chlorinated compounds (AOX).

Product Overview

On-site generation ensures reliable, safe, and cost-effective supply directly to the bleach plant.

Key Features

  • Sodium chlorate reactor vessel
  • Sulphuric acid and methanol feed system
  • ClO₂ absorption tower with chilled water
  • ClO₂ solution storage and metering
  • Tail gas scrubber for safety compliance
  • Sodium sulphate by-product handling
  • Automatic ClO₂ concentration monitoring
  • Emergency shutdown and gas detection system

Applications

  • ECF bleaching stage D0, D1, D2
  • Brightness boosting in bleach plant
  • Water disinfection applications
  • Food industry sanitation
  • Industrial odour control

Our Turnkey Project Process

1
Consultation & Feasibility
We understand your requirements, site conditions, and budget to prepare a detailed feasibility report.
2
Engineering & Design
Complete process design, P&IDs, civil layout, electrical single lines, and equipment specifications.
3
Manufacturing & Supply
In-house and vendor-sourced equipment manufactured, quality-inspected, and dispatched on schedule.
4
Installation & Commissioning
Our engineers supervise erection, electrical, instrumentation, and commission the plant to design parameters.
5
Training & After-Sales Support
Hands-on operator training, performance guarantee trial, and ongoing technical support for the life of the plant.

Technical Specifications

Capacity0.5 – 25 MT/day ClO₂
ProcessSVP-PURE / Mathieson / R8
ClO₂ Concentration8 – 12 g/L solution
Chemical Efficiency> 95%
By-productDilute H₂SO₄ (managed)
SafetyATEX Zone classified
📋

Get a Free Quote

Tell us your capacity requirement and we'll send a detailed technical and commercial proposal within 48 hours.

Request a Quote →

Contact Our Experts

📞+91 87996 27889 📞+1 (219) 256-9887 ✉️sales@rajshreeent.com
📍🏢 Head Office: 60, Swapnil-2 Industrial Park, Kuha, Ahmedabad - 382433, Gujarat, India |
📍 Branch Office: 1913 Gunbarrel Road, Suite 105 Chattanooga, TN 37421, USA |
📍 Branch Office: D7, Varsity Chateau, Uniport Road Aluu, Port Harcourt, Rivers State, Nigeria |

Why Choose Rajshree?

  • 20+ years industry experience
  • 22+ successful projects delivered
  • Serving India, Africa & Middle East
  • Complete turnkey — single point responsibility
  • After-sales support and spare parts
  • Competitive pricing and financing options

On-Site ClO₂ Generation: Safety, Economics, and Bleach Quality Advantages

Chlorine dioxide (ClO₂) cannot be safely transported in concentrated form — it must be generated on-site and used immediately. This is why every modern ECF (Elemental Chlorine Free) bleach plant requires a dedicated ClO₂ generation facility. Rajshree Group supplies complete, compact ClO₂ plants sized precisely to the bleaching sequence demand of your pulp mill — eliminating the logistics risks and cost volatility of purchased chlorine-based bleaching chemicals.

Rajshree's ClO₂ plants use the SVP-LITE or Mathieson process, generating ClO₂ from sodium chlorate, sulphuric acid, and a reducing agent under controlled temperature and vacuum conditions. The ClO₂ gas is absorbed into chilled water and fed as a solution directly to the bleaching tower at a controlled concentration of 8–10 g/L. Generation capacity is modulated in real time to match the pulp line production rate.

Safety is paramount in ClO₂ plant design. Rajshree integrates multiple layers of protection: ClO₂ concentration monitors at all leak-prone points, automatic shutdown and dilution water flooding, negative-pressure generator enclosures, and emergency ventilation systems compliant with international process safety standards.

🧪 ECF Bleaching Advantage

ECF bleaching with ClO₂ produces pulp with 80–88% ISO brightness while generating AOX (adsorbable organic halides) at levels below 0.3 kg/tonne — well within CPCB norms and international export market requirements. Rajshree's ClO₂ plants make ECF bleaching accessible even for mid-scale mills of 30–100 TPD.

Frequently Asked Questions

Chlorine dioxide (ClO₂) is the primary bleaching agent in ECF (Elemental Chlorine Free) bleaching of chemical pulp. It selectively delignifies pulp without degrading cellulose, achieving high brightness (85–92% ISO) with minimum fibre strength loss. ECF bleaching with ClO₂ is the global industry standard for producing high-quality white pulp.
Rajshree supplies ClO₂ plants from 0.5 TPD to 20 TPD (tonnes per day of 100% ClO₂), designed to match the pulp mill bleaching stage consumption. The plant uses the R8 or SVP-HP process with sodium chlorate as the primary feedstock. Rajshree also supplies the sodium chlorate electrolysis plant as an integrated upstream system.
Rajshree's ClO₂ plants incorporate multiple safety layers: gas concentration monitors with automatic shutdown, negative-pressure containment to prevent gas escape, redundant scrubber systems, blast-resistant building design, fail-safe instrumentation, and emergency water flooding. Operators receive dedicated ClO₂ safety training as part of the commissioning programme.
The primary feedstock is sodium chlorate (NaClO₃), along with sulphuric acid (H₂SO₄) and methanol or SO₂ as reducing agent, depending on the generation process. Rajshree provides chemical consumption calculations and storage design for all feedstocks as part of the plant engineering. Chemical supply logistics are discussed during the project planning phase.
Yes. Rajshree supplies integrated systems combining the sodium chlorate electrolysis plant (which produces NaClO₃ from salt and electricity) and the ClO₂ generator. This integrated supply gives the mill complete independence from external NaClO₃ procurement — a significant long-term cost advantage for high-capacity bleached pulp mills.

Countries We Serve

Rajshree Group supplies and installs our Chlorine Dioxide (ClO₂) Plant — and complete pulp & paper mill machinery — for mills across India, Africa and the Middle East, with sea-freight delivery, on-site erection, commissioning and after-sales support in every market we serve.

IndiaNigeriaKenyaGhanaSouth AfricaEgyptTanzaniaUgandaSaudi ArabiaUAE

Explore More Products

🍲
Cooking / Digesters
View Details →
💻
DCS Automation
View Details →
🌳
Debarking Plant
View Details →
🌊
ETP Primary
View Details →
💧
ETP Secondary
View Details →