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Industrial Automation Applications

Industrial Automation for Pulp & Paper Mills — Turnkey Solution by Rajshree India

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Rajshree Group supplies industrial automation systems including PLCs, motor control centres (MCC), variable frequency drives (VFDs), and instrumentation packages for all sections of pulp and paper mills.

Product Overview

Our automation solutions reduce manual intervention, improve process stability, ensure product consistency, and provide comprehensive data for production management.

Key Features

  • PLC-based machine control systems
  • Variable speed drives for all key motors

Applications

  • Pulp mill sections automation
  • Paper machine drive system
  • Chemical plant control
  • ETP automation
  • Utility and boiler control

Our Turnkey Project Process

1
Consultation & Feasibility
We understand your requirements, site conditions, and budget to prepare a detailed feasibility report.
2
Engineering & Design
Complete process design, P&IDs, civil layout, electrical single lines, and equipment specifications.
3
Manufacturing & Supply
In-house and vendor-sourced equipment manufactured, quality-inspected, and dispatched on schedule.
4
Installation & Commissioning
Our engineers supervise erection, electrical, instrumentation, and commission the plant to design parameters.
5
Training & After-Sales Support
Hands-on operator training, performance guarantee trial, and ongoing technical support for the life of the plant.

Technical Specifications

PLC PlatformSiemens / Allen Bradley / ABB
Drive Range0.37 – 5000 kW VFDs
MCCLT / MV panels, PCC
InstrumentsFlow / Level / Pressure / Temperature
FieldbusProfibus / Profinet / DeviceNet
SafetySIL 1/2 rated systems
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Tell us your capacity requirement and we'll send a detailed technical and commercial proposal within 48 hours.

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Contact Our Experts

📞+91 87996 27889 📞+1 (219) 256-9887 ✉️sales@rajshreeent.com
📍🏢 Head Office: 60, Swapnil-2 Industrial Park, Kuha, Ahmedabad - 382433, Gujarat, India |
📍 Branch Office: 1913 Gunbarrel Road, Suite 105 Chattanooga, TN 37421, USA |
📍 Branch Office: D7, Varsity Chateau, Uniport Road Aluu, Port Harcourt, Rivers State, Nigeria |

Why Choose Rajshree?

  • 20+ years industry experience
  • 22+ successful projects delivered
  • Serving India, Africa & Middle East
  • Complete turnkey — single point responsibility
  • After-sales support and spare parts
  • Competitive pricing and financing options

Industrial Automation in Paper Mills: From Motor Starters to Full PLC Integration

Industrial automation in a pulp and paper mill encompasses far more than a few control panels. It includes the complete electrical and instrumentation infrastructure that enables every motor, valve, pump, and sensor in the mill to operate in a coordinated, safe, and efficient manner. Rajshree Group designs and supplies this infrastructure as a complete system — from motor control centres (MCC) and VFDs to PLC programs, field instruments, and SCADA integration — ensuring seamless automation across the entire mill.

Our automation philosophy is built around standardisation and simplicity: Rajshree implements programming standards that make it easy for any trained technician to understand and modify the PLC logic — avoiding the proprietary black-box approach that leaves mills dependent on the original automation vendor for every change. Open, documented programming with structured text and function block diagrams is our standard.

Variable frequency drives (VFDs) are deployed on all significant rotating loads: fan pumps, agitator motors, refiner motors, and dryer drives. Rajshree's VFD selection and programming delivers energy savings of 15–35% on variable-torque loads compared to fixed-speed motor operation — typically reducing total mill electrical consumption by 8–15%.

⚡ Energy Management

Rajshree's automation systems include power monitoring at the MCC level using smart energy meters with real-time and historical power consumption data for each major motor group. This data enables energy management analysis to identify high-consumption processes and optimise production scheduling for minimum peak demand charges.

Frequently Asked Questions

Rajshree supplies complete industrial automation for paper mills: PLC-based drive control systems, DCS for process control, SCADA for monitoring and reporting, MES for production management, and OEE (Overall Equipment Effectiveness) tracking systems. We handle the full automation scope from field instrumentation through to the control room operator stations.
Yes. Rajshree specialises in automation upgrades for older paper mills, replacing relay logic panels with modern PLC systems while preserving the existing motor wiring infrastructure where possible. The upgrade is designed to minimise downtime using modular replacement during planned maintenance shutdowns, and includes comprehensive operator retraining.
Yes. Rajshree's automation systems include remote SCADA access via secure VPN, allowing Rajshree engineers to monitor mill performance, diagnose alarms, and assist with troubleshooting in real time from our Ahmedabad Office. This remote support significantly reduces response time for process problems and minimises the need for on-site service visits.
Rajshree's engineers are trained and experienced with Siemens (S7-300/400/1500, PCS7), Allen-Bradley (ControlLogix, CompactLogix), Mitsubishi (Q-series), ABB (System 800xA, AC500), Honeywell (Experion), and Yokogawa (CENTUM VP, FA-M3). We recommend the platform based on client preference, local spare parts availability, and the complexity of the process.
Automation installation timelines depend on project scope. A single paper machine section automation takes 4–8 weeks. A complete new paper mill automation system (from stock preparation through the machine to rewinder) takes 3–6 months for engineering, fabrication, and installation. Factory acceptance testing (FAT) is performed at Rajshree before dispatch to the mill site.

Countries We Serve

Rajshree Group supplies and installs our Industrial Automation Applications — and complete pulp & paper mill machinery — for mills across India, Africa and the Middle East, with sea-freight delivery, on-site erection, commissioning and after-sales support in every market we serve.

IndiaNigeriaKenyaGhanaSouth AfricaEgyptTanzaniaUgandaSaudi ArabiaUAE

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